Simulation of Creep Rupture in Ceramics at High Temperature

 

Lynn Powers (Lynn.M.Powers@grc.nasa.gov)

 

NASA Glenn Research Center

MS 49-7

Cleveland, OH  44135

 

Dario A. Gasparini, Professor (dag6@po.cwru.edu)

Vassilis P. Panoskaltsis, Associate Professor (rxp19@po.cwru.edu)

 

Department of Civil Engineering

Case Western Reserve University

Cleveland, OH 44106-7201

Abstract

 

        High temperature creep rupture in ceramics is characterized at the microstructure level by the nucleation and coalescence of voids.  Replicated tests of any one ceramic at a constant applied stress and temperature show considerable scatter in the time-to-failure and in the strain at failure.  Therefore the temporal process of nucleation and coalescence of voids is simulated in the plane to capture this variability.  A domain is randomly discretized using a Poisson-Voronoi tessellation, with each Voronoi cell representing a superelement.  A creep function corresponding to a three-parameter-solid linear viscoelastic model is prescribed for the material.  Creep boundary conditions are imposed and the temporal evolution of strain is determined.  Each cell is assigned a failure strain, sampled from a lognormal distribution.  A cell is deleted when its effective strain equals its failure strain.  The temporal increase in creep strains produces a sequential loss of cells (a model for void nucleation and growth) which in turn leads to failure.  The simulation consists of performing analyses of a set of realizations of Poisson-Voronoi tessellations.  Time-to-failure data are obtained and compared with existing uniaxial-tensile creep rupture data for a silicon nitride (SN88) ceramic.  The objective is to calibrate the simulation so that it may be used to predict statistics of time-to-failure of ceramic components of arbitrary geometry and stress conditions.